Dangane da halin da ake ciki yanzuball dunƙuleaiki ya shafi aiki, hanyoyin fasahar sarrafa sikirin ball da aka saba amfani da su za a iya raba su zuwa nau'i biyu: sarrafa guntu (yanke da kafawa) da sarrafa chipless ( sarrafa filastik). Tsohon ya hada da juyawa, milling na cyclone, da dai sauransu, yayin da na karshen ya hada da sanyi extrusion, sanyi mirgina, da dai sauransu. A ganin cewa mafi yawan abokan ciniki ba su da saba da ball dunƙule fasahar sarrafa ball, wadannan shi ne taƙaitaccen bincike da bayani na halaye, abũbuwan amfãni da rashin amfani da wadannan biyu ball dunƙule sarrafa fasahar.
Gabatarwa ga hanyoyin fasahar sarrafa dunƙule ƙwallon ƙwallon da aka saba amfani da su:
1. ChipProcing
Sarrafa guntuwar guntu tana nufin amfani da yanke da ƙirƙirar hanyoyin aiwatar da dunƙule, galibi gami da juyawa da miƙewar guguwa.
Juyawa:Juyawa yana amfani da kayan aikin juyawa daban-daban ko wasu kayan aikin akan lathe. Yana iya aiwatar da daban-daban juyi saman, kamar ciki da kuma waje cylindrical saman, ciki da kuma waje conical saman, zaren, tsagi, karshen fuskoki da kafa saman, da dai sauransu A aiki daidaito iya isa IT8-IT7. Matsakaicin girman Ra shine 1.6 ~ 0.8. Ana amfani da juyawa sau da yawa don sarrafa sassan axis guda ɗaya, kamar madaidaicin ramummuka, fayafai, da sassan hannun riga.
Yanke guguwa (guguwa niƙa):Yanke guguwa (miƙen iska) hanya ce ta sarrafa zaren inganci mai inganci, wacce ta dace da ƙaƙƙarfan sarrafa manyan batches na zaren. Tsarin shine a yi amfani da abin yankan carbide don niƙa zaren da sauri. Yana da kayan aiki Amfanin sanyaya mai kyau da ingantaccen samarwa.
2. ChiplessProcing
Sarrafa sandunan dunƙule marasa guntu yana nufin sarrafa sandunan dunƙule ta amfani da hanyoyin samar da filastik ƙarfe, galibi gami da extrusion sanyi da mirgina sanyi.
SanyiExtrusion:Cold extrusion wata hanya ce ta sarrafawa inda aka sanya babur karfe a cikin sanyi extrusion mutu rami, kuma a dakin da zafin jiki, kafaffen naushi a kan latsa ne shafa a kan blank don sa filastik nakasawa na karfe blank don samar da sassa. A halin yanzu, daidaitattun sassan sassan sanyi da aka haɓaka a cikin ƙasa na na iya kaiwa matakan 8 ~ 9.
SanyiRolling:Ana yin mirgina sanyi daga faranti masu zafi a cikin ɗaki. Duk da cewa farantin karfe zai yi zafi saboda jujjuyawar yayin sarrafa shi, har yanzu ana kiran shi sanyi. Tsarin birgima sanyi na titin tseren ƙwallon ƙwallon ƙafa shine ƙarfin juzu'i da aka samu tsakanin abin nadi da sandar zagaye na ƙarfe. Karkashin matsa lamba na karkace, ana cizon karfen a cikin wurin da ake birgima, sannan karfin jujjuyawar abin nadi yana aiwatar da nakasar filastik.
Kwatanta ribobi da fursunoni na yawan amfani da suball dunƙuledabarun sarrafawa:
Idan aka kwatanta da na'urar yankan gargajiya, fa'idodin injinan chipless sune:
1. Babban aikin samfurin. Yin amfani da hanyoyin sarrafawa, saboda tsagewar zaruruwan ƙarfe da ƙarancin ingancin ƙasa, gabaɗaya ya zama dole don haɓaka aikin niƙa. Chipless machining yana amfani da hanyar samar da filastik, taurin aikin sanyi yana faruwa a saman, ƙarancin saman zai iya kaiwa Ra0.4 ~ 0.8, kuma ƙarfin, tauri, da lanƙwasa da juriya na aikin aikin an inganta.
2. Inganta samar da inganci. Gabaɗaya, ana iya ƙara ƙarfin samarwa fiye da sau 8 zuwa 30.
3. Ana inganta daidaiton sarrafawa. Ana iya inganta daidaiton sarrafawa ta matakan 1 zuwa 2.
4.Rage yawan amfani da kayan. An rage amfani da kayan aiki da 10% ~ 30%.
Don ƙarin bayani, da fatan za a tuntuɓe mu aamanda@kgg-robot.comko +WA 0086 15221578410.
Lokacin aikawa: Nuwamba-12-2024
